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題名 兩相依製程之調適性管制圖
Adaptive Control Charts for Two Dependent Process Steps
作者 蘇惠君
貢獻者 楊素芬
蘇惠君
關鍵詞 調適性管制圖
兩相依製程
馬可夫鍊
Adaptive control chart
Two dependent process steps
Markov chain
ATS
日期 2003
上傳時間 2009-09-14
摘要 近年來,許多調適性管制圖都只探討單一製程,然而現今存在許多相依製程的問題.因此本論文提出兩相依製程之調適性管制圖,並以ATS測量管制圖的績效.本論文所提出的變動抽樣間隔時間之調適性管制圖對於偵測製程中幅度及小幅度的偏移有良好的績效.此外,本論文所提出的變動抽樣樣本大小及變動抽樣間隔時間之調適性管制圖對於偵測製程極小幅度的偏移有良好的績效.
In recent years, many research papers about adaptive control charts all consider a single process step. However, there are many multiple process steps in industry process. In this article, we propose adaptive control charts to monitor two dependent process steps, and their average time to signal (ATS) is calculated by Markov chain approach to measure the performance of these proposed control charts. It has been shown that the performance of the adaptive sampling interval (ASI) control charts in detecting small and moderate shifts in process means is better than the fixed sampling interval control charts, especially for small shifts, and the proposed adaptive sample size and sampling interval (ASSI) control charts have better performance in detecting very small shifts in process means than the fixed sample size and sampling interval control charts and the adaptive sample size control charts.
參考文獻 [1] Amin, R. W. and Miller, R. W. (1993), “A Robustness Study of Charts with Variable Sampling Intervals,” Journal of Quality Technology 25, pp. 36-44.
[2] Costa, A. F. B. (1994), “ Charts with Variable Sample Size,” Journal of Quality Technology 26, No. 3, pp.155-163.
[3] Costa, A. F. B. (1997), “ Chart with Variable Sample Size and Sampling Intervals,” Journal of Quality Technology 29, No. 2, pp. 197-204.
[4] Costa, A. F. B. (1998), “Joint and R Charts with Variable Parameters,” IIE Transactions 30, pp. 505-514.
[5] Costa, A. F. B. (1999), “ Charts with Variable Parameters,” Journal of Quality Technology 31, No. 4, pp. 408-416.
[6] Cui, R. and Reynolds, M. R., Jr. (1988), “ -Charts with Runs Rules and Variable Sampling Intervals,” Communications in Statistics-Simulation and Computation 17, pp. 1073-1093.
[7] Daudin, J. J. (1992), “Double Sampling Charts,” Journal of Quality Technology 24, pp.78-87.
[8] Epprecht, E. K., Costa, A. F. B. and Mendes, F. C. T. (2003), “Adaptive Control Charts for Attributes,” IIE Transactions 35, pp.567-582.
[9] Grant, E.L. and Leavenworth, R.S. (1988), Statistical Quality Control, Sixth Edition, McGraw-Hill Co., New York.
[10] Lucas, J. M. (1982), “Combined Shewhart -CUSUM Quality Control Schemes,” Journal of Quality Technology 14, pp. 51 –59
[11] Lucas, J. M. and Saccucci, M. S. (1990), “Exponentially weighted moving average control schemes: Properties and enhancements,” Technometrics 32, pp. 1-29
[12] Prabhu, S. S., Montgomery D. C. and Runger G. G. (1994), “A Combined Adaptive Sample Size and Sampling Interval Control Scheme,” Journal of Quality Technology 26, No. 3, pp. 164-176.
[13] Prabhu, S. S., Runger, G. C. and Keats, J. B. (1993), “ Chart with Adaptive Sample Sizes,” International Journal of Production Research 31, pp. 2895-2909.
[14] Reynolds, M. R., Jr. (1996), “Shewhart and EWMA Variable Sampling Interval Control Charts with Sampling at Fixed Times,” Journal of Quality Technology 28, No. 2, pp. 199-212.
[15] Reynolds, M. R., Jr., Amin, R. W. and Arnold, J. C. (1990), “CUSUM Charts with Variable Sampling intervals,” Technometrics 32, pp. 371-384.
[16] Reynolds, M. R., Jr., Amin, R. W., Arnold, J. C. and Nachlas, J. A (1988), “ Charts with Variable Sampling Intervals,” Technometrics 30, No. 2, pp. 181-192.
[17] Reynolds, M. R., Jr. and Arnold, J. C. (2001), “EWMA Control Charts with Variable Sample Sizes and Variable Sampling Intervals,” IIE Transactions 33, pp.511-530.
[18] Runger, G. C. and Pignatiello, J. J., Jr. (1991), “Adaptive Sampling for Process Control,” Journal of Quality Technology 23, No. 2, pp. 135-155.
[19] Saccucci, M. S., Amin, R. W. and Lucas, J. M. (1992), “Exponentially Weighted Moving Average Control Schemes with Variable Sampling Intervals,” Communications in Statistics-Simulation and Computation 21, pp. 627-357.
[19] Shewhart, W. A. (1931), Economic Control of Quality of Manufactured Product, D. Van Nostrand Co., New York.
[20] Wade, M. R. and Woodall, W. H. (1993), “A Review and Analysis of Cause-Selecting Control Charts,” Journal of Quality Technology 25, No. 3, pp. 161-169.
[21] Zhang, G. X. (1984), “A New Type of Control Charts and a Theory of Diagnosis with Control Chats,” World Quality Congress Transactions. American Society for Quality Control, pp. 175-185.
[22] Zimmer, L. S., Montgomery, D. C. and Runger, G. C. (1998), “Evaluation of the Three-State Adaptive Sample Size Control Chart,” International Journal of Production Research 36, 733-743.
描述 碩士
國立政治大學
統計研究所
91354003
92
資料來源 http://thesis.lib.nccu.edu.tw/record/#G0091354003
資料類型 thesis
dc.contributor.advisor 楊素芬zh_TW
dc.contributor.author (Authors) 蘇惠君zh_TW
dc.creator (作者) 蘇惠君zh_TW
dc.date (日期) 2003en_US
dc.date.accessioned 2009-09-14-
dc.date.available 2009-09-14-
dc.date.issued (上傳時間) 2009-09-14-
dc.identifier (Other Identifiers) G0091354003en_US
dc.identifier.uri (URI) https://nccur.lib.nccu.edu.tw/handle/140.119/30882-
dc.description (描述) 碩士zh_TW
dc.description (描述) 國立政治大學zh_TW
dc.description (描述) 統計研究所zh_TW
dc.description (描述) 91354003zh_TW
dc.description (描述) 92zh_TW
dc.description.abstract (摘要) 近年來,許多調適性管制圖都只探討單一製程,然而現今存在許多相依製程的問題.因此本論文提出兩相依製程之調適性管制圖,並以ATS測量管制圖的績效.本論文所提出的變動抽樣間隔時間之調適性管制圖對於偵測製程中幅度及小幅度的偏移有良好的績效.此外,本論文所提出的變動抽樣樣本大小及變動抽樣間隔時間之調適性管制圖對於偵測製程極小幅度的偏移有良好的績效.zh_TW
dc.description.abstract (摘要) In recent years, many research papers about adaptive control charts all consider a single process step. However, there are many multiple process steps in industry process. In this article, we propose adaptive control charts to monitor two dependent process steps, and their average time to signal (ATS) is calculated by Markov chain approach to measure the performance of these proposed control charts. It has been shown that the performance of the adaptive sampling interval (ASI) control charts in detecting small and moderate shifts in process means is better than the fixed sampling interval control charts, especially for small shifts, and the proposed adaptive sample size and sampling interval (ASSI) control charts have better performance in detecting very small shifts in process means than the fixed sample size and sampling interval control charts and the adaptive sample size control charts.en_US
dc.description.tableofcontents PARTⅠ: ADAPTVIE SAMPLING INTERVAL AND CONTROL CHARTS
     CONTENTS
     1 INTRODUCTION.....................................................................................................1
     2 PROCESS DESCRIPTION.......................................................................................7
     3 PRINCIPLES OF THE ASI AND CONTROL CHARTS FOR TWO DEPENDENT PROCESS STEPS……………….………………………………….8
     4 DETERMINATION OF THE WARNING LIMITS ON THE ASI AND CONTROL CHARTS………………………...…………………………..……..….13
     5 PERFORMANCE MEASUREMENT FOR THE ASI AND CONTROL CHARTS……………………….……………………………..……………………15
     6 AN EXAMPLE…………………………………………………………….………17
     7 SENSITIVITY ANALYSES……………………….………………………………21
     8 COMPARISONS BETWEEN ASI AND FSI AND CONTROL CHARTS……………………………………………………………………….…..22
     9 CONCLUSIONS………………………..………………………….……………....23
     REFERENCES……………………………………………………………..………...50
     APPENDICES………………………………………………………………………..53
     Appendix 1.…………………………………………………………………………..53
     Appendix 2…………………………………………………………………………...54
     Appendix 3…………………………………………………………………………...60
     Appendix 4…………………………………………………………………………...61
     Appendix 5…………………………………………………………………………...63
     Appendix 6…………………………………………………………………………...64
     LIST OF TABLES
     Table 2.1 Possible distributions of X and Y……………………...…………………..25
     Table 3.1 Possible distributions of X and e………………………………...…..…….25
     Table 5.1 The 36 process states………………………………..…………..…………25
     Table 7.1 Values of the ATS for the ASI and FSI and control charts when and …………………………..……………………..27
     Table 7.2 Values of the ATS for the ASI and FSI and control charts when and …………………………..……………………..32
     Table 7.3 Values of the ATS for the ASI and FSI and control charts when and ……………………..…………………………..37
     Table 7.4 Values of the ATS for the ASI and FSI and control charts when and …………………………..……………………..42
     Table 7.5 Summary of sensitivity analyses for the ASI and control chart..47
     Table 8.1 Comparisons the ATS of the ASI and FSI and control charts when =0.03 and =0.04…………….…………….……………………..…..48
     Table 8.2 Comparisons the ATS of the ASI and FSI and control charts when and …………..….…………………………….……49
     
     LIST OF FIGURES
     Figure 2.1 A two-step process………………………………………………………...7
     Figure 3.1 The FSI X and cause-selecting control charts……………………………10
     Figure 3.2 The ASI X and cause-selecting control charts………………...…..…..….11
     Figure 3.3 The ASI and control charts……………………………………12
     
     PARTⅡ: ADAPTVIE SMAPLE SIZE AND SAMPLING INTERVAL AND CONTROL CHARTS
     CONTENTS
     1 INTRODUCTION.......................................................................................................1
     2 PROCESS DESCRIPTION.........................................................................................7
     3 PRINCIPLES OF THE ASSI AND CONTROL CHARTS FOR TWO DEPENDENT PROCESS STEPS……………….…………………………………..8
     4 DETERMINATION OF THE WARNING LIMITS ON THE ASSI AND CONTROL CHARTS.………………………………..…………………………….14
     5 PERFORMANCE MEASUREMENT FOR THE ASSI AND CONTROL CHARTS……….……………………………………………………….………….17
     6 AN EXAMPLE………………………………………………………….…………19
     7 SENSITIVITY ANALYSES………………………….……………………………23
     8 COMPARISONS BETWEEN ASSI AND FSSI AND CONTROL CHARTS………………………………..…………………………….……………25
     9 COMPARISONS BETWEEN ASSI AND ASS AND CONTROL CHARTS…………………………..………………….…………………………....27
     10 CONCLUSIONS..…………………………………………….…………………..28
     REFERENCES……………………………………………………………..………...75
     APPENDICES………………………………………………………………..………78
     Appendix 1.…………………………………………………………………………..78
     Appendix 2…………………………………………………………………………...79
     Appendix 3…………………………………………………………………………...84
     Appendix 4…………………………………………………………………………...86
     Appendix 5…………………………………………………………………………...87
     
     LIST OF TABLES
     Table 2.1 Possible distributions of X and Y…………………………...……………..30
     Table 3.1 Possible distributions of and …………………………...………….30
     Table 5.1 The 36 process states…………..……………………………..……………31
     Table 7.1 Values of the ATS for the ASSI and FSSI control charts when and ……………………………………………………………..33
     Table 7.2 Values of the ATS for the ASSI and FSSI control charts when and ……………………………………………………………..39
     Table 7.3 Values of the ATS for the ASSI and FSSI control charts when and ……………………………………………………………..45
     Table 7.4 Values of the ATS for the ASSI and FSSI control charts when and ……………………………………………………………..51
     Table 7.5 Summary of sensitivity analyses for the ASSI and control charts…………………………………………….…………………………57
     Table 8.1 Comparisons the ATS of the ASSI and FSSI control charts when =0.03 and =0.04…….………………………………………………………...58
     Table 8.2 Comparisons the ATS of the ASSI and FSSI control charts when and ………….…………………………………………….……59
     Table 9.1 Values of the ATS for the ASS and FSS and control charts when and ………………………………...……………….60
     Table 9.2 Values of the ATS for the ASS and FSS and control charts when and …………………...…………………………….62
     Table 9.3 Values of the ATS for the ASS and FSS and control charts when and ……………………...………………………….64
     Table 9.4 Values of the ATS for the ASS and FSS and control charts when and ………………………...……………………….66
     Table 9.5 Comparisons the ATS of the ASSI and ASS and control charts when =0.03 and =0.04…………………………………….………..68
     Table 9.6 Comparisons the ATS of the ASSI and ASS and control charts when and ……………………………….…………71
     Table 9.7 The ATS of the ASSI and ASS and control charts for very small shifts in process means…………………………………..………………...74
     
     LIST OF FIGURES
     Figure 3.1 The FSSI and control charts…………………………………….10
     Figure 3.2 The ASSI and control charts……………….……………………11
     Figure 3.3 The ASSI and control charts……………….………………….12
zh_TW
dc.language.iso en_US-
dc.source.uri (資料來源) http://thesis.lib.nccu.edu.tw/record/#G0091354003en_US
dc.subject (關鍵詞) 調適性管制圖zh_TW
dc.subject (關鍵詞) 兩相依製程zh_TW
dc.subject (關鍵詞) 馬可夫鍊zh_TW
dc.subject (關鍵詞) Adaptive control charten_US
dc.subject (關鍵詞) Two dependent process stepsen_US
dc.subject (關鍵詞) Markov chainen_US
dc.subject (關鍵詞) ATSen_US
dc.title (題名) 兩相依製程之調適性管制圖zh_TW
dc.title (題名) Adaptive Control Charts for Two Dependent Process Stepsen_US
dc.type (資料類型) thesisen
dc.relation.reference (參考文獻) [1] Amin, R. W. and Miller, R. W. (1993), “A Robustness Study of Charts with Variable Sampling Intervals,” Journal of Quality Technology 25, pp. 36-44.zh_TW
dc.relation.reference (參考文獻) [2] Costa, A. F. B. (1994), “ Charts with Variable Sample Size,” Journal of Quality Technology 26, No. 3, pp.155-163.zh_TW
dc.relation.reference (參考文獻) [3] Costa, A. F. B. (1997), “ Chart with Variable Sample Size and Sampling Intervals,” Journal of Quality Technology 29, No. 2, pp. 197-204.zh_TW
dc.relation.reference (參考文獻) [4] Costa, A. F. B. (1998), “Joint and R Charts with Variable Parameters,” IIE Transactions 30, pp. 505-514.zh_TW
dc.relation.reference (參考文獻) [5] Costa, A. F. B. (1999), “ Charts with Variable Parameters,” Journal of Quality Technology 31, No. 4, pp. 408-416.zh_TW
dc.relation.reference (參考文獻) [6] Cui, R. and Reynolds, M. R., Jr. (1988), “ -Charts with Runs Rules and Variable Sampling Intervals,” Communications in Statistics-Simulation and Computation 17, pp. 1073-1093.zh_TW
dc.relation.reference (參考文獻) [7] Daudin, J. J. (1992), “Double Sampling Charts,” Journal of Quality Technology 24, pp.78-87.zh_TW
dc.relation.reference (參考文獻) [8] Epprecht, E. K., Costa, A. F. B. and Mendes, F. C. T. (2003), “Adaptive Control Charts for Attributes,” IIE Transactions 35, pp.567-582.zh_TW
dc.relation.reference (參考文獻) [9] Grant, E.L. and Leavenworth, R.S. (1988), Statistical Quality Control, Sixth Edition, McGraw-Hill Co., New York.zh_TW
dc.relation.reference (參考文獻) [10] Lucas, J. M. (1982), “Combined Shewhart -CUSUM Quality Control Schemes,” Journal of Quality Technology 14, pp. 51 –59zh_TW
dc.relation.reference (參考文獻) [11] Lucas, J. M. and Saccucci, M. S. (1990), “Exponentially weighted moving average control schemes: Properties and enhancements,” Technometrics 32, pp. 1-29zh_TW
dc.relation.reference (參考文獻) [12] Prabhu, S. S., Montgomery D. C. and Runger G. G. (1994), “A Combined Adaptive Sample Size and Sampling Interval Control Scheme,” Journal of Quality Technology 26, No. 3, pp. 164-176.zh_TW
dc.relation.reference (參考文獻) [13] Prabhu, S. S., Runger, G. C. and Keats, J. B. (1993), “ Chart with Adaptive Sample Sizes,” International Journal of Production Research 31, pp. 2895-2909.zh_TW
dc.relation.reference (參考文獻) [14] Reynolds, M. R., Jr. (1996), “Shewhart and EWMA Variable Sampling Interval Control Charts with Sampling at Fixed Times,” Journal of Quality Technology 28, No. 2, pp. 199-212.zh_TW
dc.relation.reference (參考文獻) [15] Reynolds, M. R., Jr., Amin, R. W. and Arnold, J. C. (1990), “CUSUM Charts with Variable Sampling intervals,” Technometrics 32, pp. 371-384.zh_TW
dc.relation.reference (參考文獻) [16] Reynolds, M. R., Jr., Amin, R. W., Arnold, J. C. and Nachlas, J. A (1988), “ Charts with Variable Sampling Intervals,” Technometrics 30, No. 2, pp. 181-192.zh_TW
dc.relation.reference (參考文獻) [17] Reynolds, M. R., Jr. and Arnold, J. C. (2001), “EWMA Control Charts with Variable Sample Sizes and Variable Sampling Intervals,” IIE Transactions 33, pp.511-530.zh_TW
dc.relation.reference (參考文獻) [18] Runger, G. C. and Pignatiello, J. J., Jr. (1991), “Adaptive Sampling for Process Control,” Journal of Quality Technology 23, No. 2, pp. 135-155.zh_TW
dc.relation.reference (參考文獻) [19] Saccucci, M. S., Amin, R. W. and Lucas, J. M. (1992), “Exponentially Weighted Moving Average Control Schemes with Variable Sampling Intervals,” Communications in Statistics-Simulation and Computation 21, pp. 627-357.zh_TW
dc.relation.reference (參考文獻) [19] Shewhart, W. A. (1931), Economic Control of Quality of Manufactured Product, D. Van Nostrand Co., New York.zh_TW
dc.relation.reference (參考文獻) [20] Wade, M. R. and Woodall, W. H. (1993), “A Review and Analysis of Cause-Selecting Control Charts,” Journal of Quality Technology 25, No. 3, pp. 161-169.zh_TW
dc.relation.reference (參考文獻) [21] Zhang, G. X. (1984), “A New Type of Control Charts and a Theory of Diagnosis with Control Chats,” World Quality Congress Transactions. American Society for Quality Control, pp. 175-185.zh_TW
dc.relation.reference (參考文獻) [22] Zimmer, L. S., Montgomery, D. C. and Runger, G. C. (1998), “Evaluation of the Three-State Adaptive Sample Size Control Chart,” International Journal of Production Research 36, 733-743.zh_TW